Custom Solenoid
Coils

Custom Solenoid Manufacturing Solutions

• Design & Engineering

  Custom Coils offers comprehensive support through the design and engineering phase. We work directly with our clients to verify that designs adhere to the functional, cost, and performance requirements of their specific application. As part of a customer-centric approach, we offer the following services:

  • Design Conceptualization: We work with clients to identify their unique design parameters, such as space constraints, unique geometries, thermal challenges, and other project needs tailored specifically to their application.
  • Design for Manufacturability (DFM): We optimize the design process from the beginning to help our clients achieve a cost-effective, quality solution.
  • Prototyping Support: Our expert prototype development services allow clients to test and refine their product designs as necessary to streamline production processes.
  • Project Management: We support our clients through every phase of their project, promoting seamless transitions while meeting critical deadlines.
• Prototyping & Development

  The prototyping stage is essential for verifying design specifications and ensuring they meet all quality and performance requirements before beginning production. Our prototyping and development services include the following:

  • Flexible Prototyping: Custom Coils offers flexible prototyping services. We can help clients create single-coil winding prototypes or larger product batches, even when design parameters require multiple variations.
  • Collaborative Testing: We help clients test their prototypes and make the necessary adjustments to meet their exact specifications.
  • Optimization & Validation: The prototyping phase includes validation of essential design elements, allowing us to optimize for cost, quality, and manufacturability.
• Manufacturing & Production

  At Custom Coils, we have an extensive range of manufacturing capabilities that promote quality during manufacturing and production. Our precision custom solenoid coil production processes allow us to accommodate various sizes, shapes, and specifications while providing reliable, repeatable results.

  • Custom and Coreless Winding Options: We can produce solid or hollow solenoids in various sizes and winding types based on environmental factors, force output, and voltage.
  • Scalable Production: We have the ability to scale production from small prototype runs to high-volume, large-scale operations while promoting quality and efficiency at all levels.